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The inner patch drip irrigation belt production line is a high-efficiency unit specializing in the manufacture of drip irrigation equipment. It integrates precision injection molding, precision extrusion and other processes, and all links are automated and coordinated. It can stably process plastic raw materials and quickly produce inner patch drip irrigation belts. The product dripper head is uniform and the water outlet is accurate. It provides accurate “drip” supply for agricultural water-saving irrigation, and is favored by the market.
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Email : [email protected]
Serial number | Product project | Quantity | Place of origin |
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1 | Φ1550mm screening dripper conveyor system | 1 set | Homemade |
2 | 80/40 extruder | 1 unit | Homemade |
3 | Automatic feeding drying system | 1 unit | Ningbo |
4 | Mould (including die, mandrel, sizing sleeve and heating coil) | 1 set | Homemade |
5 | Vacuum tank | 1 unit | Homemade |
6 | cooling water tank | 1 unit | Homemade |
7 | tractor | 1 unit | Homemade |
8 | Punching system | 1 unit | Homemade |
9 | Hub lift controller | 1 unit | Homemade |
10 | Double-station automatic winding machine | 1 unit | Homemade |
11 | Electrical control system | 13set | Homemade |
12 | Refrigerator (15 horsepower) | 1 unit | |
13 | Tracking camera alarm system | 1 set | Germany |
14 | Automatic control system | 1 set | Taiwan |
Configuration 50KG drying suction machine: 1 set, feeding method: vacuum suction method, drying method: automatic control of hot air heating, extruder: SJ-80/40 speed: 120r/min (Max) Main motor power: 75Kw servo AC motor, heating method: cast aluminum electric heater (with air-cooled structure). The extruder is equipped with a stainless steel cover, which is beautiful and elegant.
The drum was treated with 38CrMoA1A as base material, quenched, tempered and nitrided.
Screw design: 38CrMoAlA, the screw adopts a new separation structure, BM type + inclined barrier type + mixing head
1 | Screw diameter (mm) | 80 |
---|---|---|
2 | Screw working length (mm)) | 3200 |
3 | Screw aspect ratio | 40:1 |
4 | Screw material | 38CrMoA1A |
5 | Screw desalination hardness | HV700-960 |
6 | Rod nitride depth (mm) | 0.4-0.7 |
7 | Barrel material | 38CrMoA1A nitriding treatment |
8 | Barrel nitriding hardness | HV940-1040 |
9 | Barrel nitride layer thickness (mm) | 0.50-0.80 |
10 | Barrel heating method | Zone 4 cast aluminum heater |
11 | Barrel heating power (Kw) | 15KW |
12 | Barrel cooling method | air cooling |
13 | Barrel cooling fan power (Kw) | 0.25KW |
14 | Barrel and screw brand | Zhoushan |
The gear reducer uses low-carbon alloy steel, carburizing, quenching, grinding teeth, and the accuracy of the teeth reaches level 6, and the hardness is HRC54-62.
Extruder reducer model: ZLYJ 225 (high reliability)
Connection method with main motor: direct connection with elastic coupling
Form of screen changer: hydraulic screen changing device, hydraulic screen changing operation time is fast
滴头筛选方式 | 自动筛选 |
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旋转盘直径(mm) | ∮1550 |
筛选盘材料 | 主体高强度铝合金、不锈钢围挡 |
驱动电机 | 1100W 750W |
滴头上料方式 | 输送带自动上料 |
输送系统长度(mm) | 5m |
滴头输送方式 | 同步带、伺服驱动电机0.75Kw |
The die head is made of mold steel and is cast and formed. Machining process route: rough machining → quenching and tempering HB230-260 → semi-finishing → rough polishing → drilling, milling → finishing → polishing Ra0.4 → hard chrome plating, thickness 0.03 ± 0.003mm → fine polishing to A4 mirror → assembly.
structural form | Center feed screw head |
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Head specification (mm) | ∮40 |
Die clearance (mm) | 1.1mm |
Hardness after quenching and tempering | HB230-260 |
Roughness of melt flow surface | Ra0.4,镀硬铬,铬层厚度0.03±0.003mm |
Sizing sleeve material | High wear-resistant special copper sleeve |
Heating method: stainless steel heater electric heating, independent temperature control, to facilitate the drip irrigation belt uniformity to be adjusted and controlled.
Heating section: Zone 1, heating power: 2.2KW
Vacuum cooling system | Length 4000 (mm)) |
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Negative pressure fan | 750W |
Tablet pressing control | Servo control (400w) |
Tank material | 304 stainless steel |
in-feed cooling system | Length 6000 (mm) |
Industrial chillers:
Provide constant temperature, constant current, constant pressure cooling water to better ensure the operation of equipment and improve production efficiency.
Power: 15
Drilling machine, traction device
1. Traction punching platform: The traction platform is in the form of double traction with adhesive-covered multi-wedge belt, with reasonable structure, material standard and good stability; the platform and punching platform are finished with numerical control planer, which effectively ensures the punching stability under high-speed operation.
2. Traction motor: servo
3. Traction servo motor power: 2KW
4. Clamping form: pneumatic clamping
5. Effective track length: 900mm
6. Punching method: servo vacuum chip suction four punching system
7. Servo punching motor power: 400W * 4
Hub lift controller
The winding length is controlled by the solenoid valve, and the drip irrigation belt is effectively stored in the case of high-speed production of the equipment to prevent it from falling off and make the winding operation more stable.
Automatic coiling device
The unit is composed of a double-station coiler with automatic tension control, and the coiling is neat. There are functions of counting length and coiling, fixed length alarm and automatic coiling.
双工位卷取机 | 2000W*2台(伺服控制) |
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换卷电机(特型三相交流电机) | 1台(带有抱闸功能) |
自动排线系统 | 0.75Kw*1台(伺服电机) |
电磁滑环 | 上海 |
Electrical control system
1. A set of complete system control cabinets
(Extruder system temperature, output, line speed, etc. Including control cabinets for auxiliary machines such as traction and winding).
2. Control system (highly automated, can be controlled by 3 computer displays at key points across the board to achieve online control of the whole machine)
3. Visual tracking system (high-speed online tracking camera system, automatic alarm such as dripper leakage and deviation.)
Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.
The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.
Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.
Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.
Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.
We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.
The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.
We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.
Customized plastic machinery experts help customers seize market opportunities with technological breakthroughs
Welcome to Z.B.Q.Y. Plastic Machine