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Down-blowing micro-spray tape production line
Down-blowing micro-spray tape production line - 图片 2
Down-blowing micro-spray tape production line - 图片 3
Down-blowing micro-spray tape production line - 图片 4

Down-blowing micro-spray tape production line

The bottom-blowing micro-spray belt production line is divided into single-layer and double-layer, two models. The double-layer co-extrusion micro-spray belt equipment has the characteristics of stable performance, high output, advanced technology and simple operation. Therefore, the products produced have the advantages of high tensile force and long service life.

Category: Down-blowing micro-spray tape production line
Key words: down-blowing micro-spray tape production line

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Product details:

Aspect Details
Production Process – Extrusion: Starts with melting plastic resins, such as polyethylene, in an extruder. The molten plastic is then forced through a die to form a long, continuous tape. The die shape dictates the basic profile of the micro-spray tape.
– Down-blowing: Right after extrusion, a stream of air blows downward onto the emerging tape. This helps in quickly cooling and shaping the tape, guiding it along the production path.
– Hole Formation: Uses mechanical punches or laser technology to create tiny holes at set intervals on the tape. These holes are essential for the spraying function.
Components – Extruder: Consists of a hopper for raw material input, a screw conveyor to move and mix the plastic, and a heating system to melt it. It provides the force to push the molten plastic through the die.
– Cooling System: Incorporates air ducts or water troughs. The down-blowing air is part of this, and additional cooling elements ensure the tape fully solidifies.
– Hole – making Unit: Precision punches with sharp dies or high-powered lasers are used here, depending on the production requirements.
Product Specifications – Width: Ranges from 10 mm to 50 mm typically. Different widths are selected according to the irrigation area, like narrow tapes for small plant pots or wide ones for large garden beds.
– Hole Spacing: Can be adjusted between 5 mm and 30 mm, which affects the water distribution pattern.
– Tape Thickness: Usually lies between 0.1 mm and 0.3 mm, balancing durability and flexibility.
Production Capacity – Output varies; a small – scale production line might produce 100 – 500 meters per hour, while larger, more industrial setups can churn out over 1,000 meters per hour.
Operation and Maintenance – Operation: Operators need to monitor the temperature settings of the extruder, air pressure for down-blowing, and the speed of the production line. Adjustments are made to match different product batches.
– Maintenance: Regular cleaning of the extruder barrel, replacement of worn-out punches or laser components, and checking for air leaks in the cooling and blowing systems are essential tasks.
Applications – Mainly used in agricultural irrigation, especially for greenhouses, nurseries, and small – scale vegetable farms. It’s also suitable for home gardening, providing a gentle, even water spray for delicate plants.

 

Product features:

1. Forming method: bottom blowing vacuum forming.

2. Equipment composition: extruder, die head, forming device, traction device, coding machine, double-station winder, etc.

3. Punching machine: laser punching.

4. The production line can produce 3-8 cm micro-spray tapes, the width and thickness of which can be freely controlled, and can also produce water conveying tapes.

The bottom blowing micro-spray tape production line is composed of an extruder device, a water basin cooling, a laser punching system and a winding device. The laser punching machine system is mainly composed of three parts: a stretching mechanism, a vertical feeding mechanism and a traction mechanism. The control part uses a touch-screen integrated machine and a touch screen as the upper computer, and a digital control card and a PLC as the lower computer, which jointly control the laser generator, the laser scanning galvanometer and the servo motor to achieve high-speed precision punching, and a touch screen and PLC program are designed. After debugging and application, the device has achieved the function of punching through holes with a diameter of 0.2mm-1mm, and the punching roundness is ideal, which greatly improves the punching efficiency and promotes the use of micro-spray tape.Product display:

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Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.

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