Drying mixer

PRODUCT CENTER

CONTACT US

If you are interested in cooperation, please contact us immediately, we will give you feedback as soon as possible!

The drying mixer is a device that integrates drying and mixing functions. It uses a heating system to quickly remove material moisture; the internal special stirring paddle can fully mix different raw materials to ensure uniform composition. It is suitable for plastics, chemical, food and other industries. With its high efficiency, energy saving and easy operation, it helps enterprises improve production efficiency and product quality.

Category: Drying Mixer
Key words: drying mixer

Whatsapp : +8613963425310

Email : [email protected]

Product list

Product details:

Item	Details
Product Name	Drying Mixer
Model Examples	DM-100, DM-300, DM-500, etc. (The numbering varies among different manufacturers, and the numbers usually correspond to the equipment capacity)
Applicable Materials	Powdered materials, such as flour, milk powder, pigment powder; granular materials, like plastic pellets, chemical granules, feed pellets
Mixing Principle	Using paddle, ribbon, or turbine agitators, high-speed rotation makes the materials roll, convect, and diffuse inside the container, achieving a uniform mixing state.
Drying Principle	Convective drying with hot air: A fan introduces hot air, which penetrates the material layer to take away moisture; Vacuum drying: The air inside the container is evacuated, reducing the air pressure to promote the sublimation or boiling evaporation of moisture.
Material Composition	– Tank: 304 stainless steel (corrosion-resistant, easy to clean, suitable for the food and pharmaceutical industries), carbon steel (low cost, used for general chemical materials) – Mixing Parts: Made of stainless steel to ensure strength, wear resistance, and prevent material contamination
Capacity Range	Small: 10 – 50L, used for laboratory-scale tests; Medium: 100 – 500L, suitable for small and medium-sized production; Large: 1000L and above, serving large-scale industrial production
Heating Power	Small: 3 – 10kW; Medium: 15 – 30kW; Large: 30 – 80kW, adjust the heating efficiency as required
Stirring Speed	Multi-speed variable, the lowest is 30 – 60rpm for gentle initial mixing of materials; the highest is 300 – 800rpm for strongly mixing difficult-to-mix materials
Drying Temperature	Hot air drying: 40 – 150°C; Vacuum drying: 30 – 120°C, precisely meeting the drying requirements of different materials
Drying Time	Depending on the characteristics and quantity of materials, usually 15 minutes – 3 hours. For example, it takes about 1 – 2 hours to process 100L of common materials.
Temperature Control Precision	±3 – 5°C, with the help of high-precision temperature controllers and sensors for stable temperature control
Feeding and Discharging Methods	– Feeding: Manual feeding through the top opening, automatic feeding by a screw feeder; some are equipped with dust collection devices to reduce dust. – Discharging: Discharging through a ball valve or butterfly valve at the bottom, which can be electrically or manually controlled to accurately control the discharge volume.
Sealing Performance	Using silicone or fluororubber seals, the vacuum degree can reach -0.08MPa – -0.095MPa, preventing leakage and air from mixing in.
Safety Devices	– Overload Protection: The motor automatically shuts off when overloaded; – Over-temperature Protection: Immediately cut off the heating when the temperature exceeds the set value; – Emergency Stop Button: One-key shutdown of the whole machine in case of emergencies
Operation Mode	– Manual Control: Use buttons and knobs to control start-stop and parameters, which is intuitive and simple; – Automatic Control: PLC programming presets the process, with remote monitoring and automatic data recording.
Dimensions	Small: Length 600 – 1000mm × Width 400 – 800mm × Height 800 – 1200mm; Medium: Length 1200 – 2000mm × Width 800 – 1500mm × Height 1500 – 2500mm; Large, customized as required
Packaging Form	Wrap the whole machine with plastic film, put it into a wooden/iron box, and fill with foam to prevent bumps during transportation.
Minimum Order Quantity	1 unit for standard models; Negotiable for customized models. For complex customizations, the minimum order quantity may be 3 – 5 units.
Price Range	Small: $500 – $5000; Medium: $8000 – $25000; Large: $30000 – $80000. There will be an extra charge for customization.
Warranty Period	12 – 18 months. Faulty parts will be replaced or repaired free of charge during the warranty period.
Supporting Services	– Installation Guidance: Technical staff will assist with installation on-site or remotely; – Training Courses: Provide online and offline training on operation and maintenance; – After-sales Maintenance: Respond within 48 hours and conduct regular follow-up visits to ensure continuous operation.

Product features:

Efficient drying:

Equipped with an advanced heating device, it can precisely adjust the temperature, remove material moisture in a short time, accelerate the drying process, improve production efficiency, and avoid material mildew and deterioration due to long-term moisture, adapting to large-scale continuous production requirements.

Uniform mixing:

The specially designed stirring blades are combined with a reasonable inner tank structure, and the materials are rolled in multiple dimensions in the cylinder. Different ingredients can be blended in all directions without dead ends, ensuring high mixing uniformity and ensuring stable quality and consistent performance of the finished product.

Intelligent control:

Equipped with an intelligent control system, it can preset parameters such as drying temperature, mixing time, and stirring speed, and monitor the running status in real time. If any abnormality occurs, it can automatically alarm and adjust, reducing the cost of manual intervention and the error rate.

Energy saving and consumption reduction:

The optimized air duct design, energy-saving motors, and precise temperature control system allow for the full utilization of heat, with minimal energy loss. Long-term use can help enterprises save considerable power costs.

Safety protection:

Set up multiple protection mechanisms, such as overheating protection, leakage protection, and protective door switches, to prevent operators from accidentally touching high-temperature and live parts. As long as the equipment is running abnormally, it will automatically shut down immediately to ensure personnel safety.

Multiple materials:

The contact material part is made of stainless steel and other corrosion-resistant and high-temperature materials, which are wear-resistant and do not pollute the raw materials; the shell is made of strong metal to ensure the overall mechanical strength and prolong the service life of the equipment.

Wide range of applications:

By adjusting the parameters, it can handle various materials such as plastic particles, chemical powders, and food raw materials, meeting the drying and mixing needs of different industries.

Product application:

The application scenarios of the drying mixer are rich. In the plastics processing industry, newly purchased plastic particles often contain moisture. It dries excess moisture while fully mixing particles of different colors and characteristics to provide high-quality raw materials for subsequent precise injection molding and extrusion molding. In the field of food production, such as making dried fruits and nut snacks, it can quickly dry the water vapor on the surface of the raw materials, and then evenly mix the seasoning to ensure a consistent taste. In the chemical industry, the drying mixer handles powdery raw materials, removes moisture to prevent agglomeration, and mixes the ingredients well to make the chemical reaction more complete and stable, which greatly helps to improve product quality and smooth the production process.

FAQ

A What are the special requirements for the production environment of your PVC pipe production line? For example, temperature, humidity, etc. Will my factory's environment be suitable?

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

B Are the components used in the equipment easy to purchase? If components need to be replaced later, how long does it take from placing an order to receiving the goods?

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

C After purchasing your plastic machinery, can you provide guidance on relevant industry production processes?

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

D What is the degree of automation of your drip irrigation pipe production line? How much labor cost can be reduced?

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

E If I purchase multiple different types of plastic machinery, are there any preferential policies?

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

F Is the noise level high when the equipment is running? Does it meet environmental protection standards?

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

G How long is the equipment warranty period? How are the maintenance costs calculated during the warranty period?

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

H Can you provide financing plans for the equipment? If there is a temporary shortage of funds, what payment methods are available?

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.