Agricultural film die

Agricultural film die is the core component of agricultural film production. It has a carefully designed runner to precisely distribute the plastic melt and make the film thickness uniform. It is suitable for a variety of raw materials, with precise temperature control, with a filter device, the discharge port can be flexibly adjusted, and the material is corrosion-resistant and durable, which effectively guarantees the high-quality output of agricultural film.


Category: Agricultural film die
Key words: Agricultural plastic film die

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Product details:

Category Details
Basic Information – Product Name: Zhengbensource Agricultural Mulch Film Die
– Product Model: Agricultural Mulch Film Die
– Brand: Zhengbensource
– Place of Origin: Laiwu, Shandong
Scope of Application – Types of Applicable Films: Suitable for various agricultural mulch films made of polyethylene (PE) and polyvinyl chloride (PVC), including common agricultural mulch films and functional ones.
– Film Width Range: Not specified yet. Depending on the specific configuration, the minimum width can be several hundred millimeters, and the maximum width can reach several meters.
Structure and Material – Material of the Die Body: Not provided. Commonly, high-quality steels such as 45# steel and H13 steel can be selected to ensure strength and durability.
– Internal Flow Channel Design: Information is lacking. For high-quality products, streamlined and low-resistance designs are often adopted to ensure the even distribution of the molten plastic.
– Lip Adjustment System: Specific details are unknown. Precise lip adjustment can effectively control the thickness of the mulch film, and the ideal adjustment accuracy can reach ±0.01 – ±0.05 mm.
Performance Parameters – Extrusion Rate: No data available. For similar products, the extrusion rate under standard working conditions is mostly in the range of 50 – 300 kg/h.
– Film Thickness Uniformity: Not given. For better products in the industry, the lateral error can be controlled within ±3%, and the longitudinal error within ±2%.
– Working Temperature Range: Varies according to raw materials, usually between 150 °C and 280 °C.
Heating and Temperature Control System – Heating Method: Not stated. Commonly, there are cast aluminum heating coils, ceramic heating plates, etc.
– Temperature Control Accuracy: Unknown. Generally, high-quality temperature control can reach ±1 – ±3 °C.
Installation and Maintenance – Installation Dimensions: No information available. There are large differences in the dimensions of dies of different specifications.
– Maintenance Convenience: Information is missing. Modular design is conducive to daily cleaning and maintenance, and the detachable key components are an advantage.
Supporting Services – Warranty Period: Not announced. The common warranty period in the industry is 6 – 18 months.
– Technical Support: It is unclear whether after-sales engineers provide remote assistance, on-site maintenance, and process optimization services.

Product features:

Accurate discharge:

The internal runner is carefully designed and polished to achieve accurate distribution of plastic melt and ensure uniform thickness of the farmland film. When laying in a large area, there will be no imbalance in local light transmission and thermal insulation performance due to thickness differences, ensuring a stable growth environment for crops.

Strong adaptability:

It can be compatible with a variety of raw materials, such as common polyethylene (PE), polyvinyl chloride (PVC), etc. It can not only handle new materials, meet high standards of agricultural film production, but also adapt to recycled plastics, helping to recycle resources and reduce costs.

Excellent temperature control:

Equipped with a high-sensitivity heating and cooling system, due to the high temperature control requirements for agricultural film processing, this system can stabilize temperature control in different production links, avoid overheating and incomplete plasticization of raw materials, and ensure the quality of film molding.

Efficient filtration:

The integrated fine filtration device can intercept the remaining impurities and unmelted particles in the plastic melt, prevent defects from appearing on the surface of the plastic film, avoid scratches and loopholes, prolong the service life of the agricultural film, and reduce the frequency of field replacement.

Flexible adjustment:

The discharge port is designed with convenient adjustment components, allowing the operator to quickly change the width and thickness specifications of the plastic film, easily responding to the diverse needs of different planting areas and crop types for the size of the agricultural plastic film.

Durable corrosion resistance:

The use of high-quality stainless steel and alloy steel can withstand long-term corrosion of chemical additives in plastic raw materials, maintain die accuracy and performance, and reduce frequent maintenance. Even with long-term high-intensity use, high-quality agricultural film can be produced stably.

 

FAQ

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.