All-electric injection molding machine

The all-electric injection molding machine is an advanced tool in the injection molding industry. It uses servo motors to drive various components, with ultra-high injection precision and extremely small product size deviation. It has outstanding energy-saving effects and consumes 30%-70% less power than traditional models. It runs cleanly without oil pollution, has low noise, and can quickly switch processes. It is efficient and environmentally friendly, and can adapt to diverse production needs.


Category: All-electric injection molding machine
Key words: all-electric injection molding machine

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Product details:

Model IU200 IU400
injection part A B C A B C
injection volume 82 103 127 166 212 530
Injection volume (PS) 74 94 116 151 193 482
Screw diameter 24 27 30 31 35 53
Screw aspect ratio 28:1 25:1 22:1 28:1 25:1 22:1
air injection rate 159 200 247 264 337 773
Maximum injection pressure 238 188 152 235 185 144
Maximum holding pressure 191 150 122 188 147 115
Maximum plasticizing capacity (PS) 10 13 16 17 25 66
Injection stroke 180 220
Maximum screw speed 400 400
Injection maximum speed 350 350
Injection + storage motor power 30+8.5 34+14
Electric heating power 15 15
Number of temperature control zones 5 5
clamping part VS100 VS130
clamping part 1000 1300
Maximum die shift stroke 360 410
Tie rod inner spacing (WxH) 430*410 470*470
Maximum template distance 770 910
die thickness 145-410 470-470
Ejection stroke 100 100
System pressure 17.5 17.5
Maximum ejection thrust 22 35
Power of mode-locked motor 10 12
Oil pump motor power 12 12120
其它
Fuel tank capacity 120 120
total weight 4.5 5.5
total weight 4.4*1.45*1.9 4.8*1.6*1.9
 

 

 

 

 

 

Front dimension of moving template

 

 

Product features:

Ultra-high precision

Precise injection control: driven by servo motors, the injection speed and pressure can be micro-regulated, and the injection speed deviation can be controlled within a very small range, so that the product weight error can be as low as one thousandth, and the dimensional accuracy deviation does not exceed ±0.01mm, perfectly replicating complex and precise mold cavities, and stably producing high-quality micro-electronic components and precision medical equipment.

Precise repeatability: The mechanical moving parts have excellent repeatability, and the opening and closing of molds, ejection and other links can be accurately positioned every time, ensuring the high consistency of the same batch of products, and greatly reducing the defective rate.

Energy saving and high efficiency

Low energy consumption: Compared with traditional hydraulic injection molding machines, all-electric injection molding machines do not have continuously running oil pumps and a large amount of hydraulic oil energy loss, and the energy saving effect is very outstanding. The comprehensive energy consumption can be reduced by 30% – 70%, and long-term use can save companies considerable electricity expenses.

Short production cycle: The motor responds quickly and can quickly complete processes such as mold opening and closing, injection, pressure holding, and cooling, shortening the molding time of a single product and greatly increasing the output per unit time. The production efficiency is increased by 20% – 50% compared to traditional models.

Clean and environmentally friendly

No oil pollution: It gets rid of hydraulic oil, completely eliminates environmental pollution caused by oil leakage and volatilization, and also avoids oil contamination of products. It is particularly suitable for the production of products with strict cleanliness requirements such as food packaging and medical consumables.

Low noise: There is no noise generated by the operation of the oil pump and the reversing of the hydraulic valve. The noise level during operation can usually be controlled below 70 decibels, creating a quiet and comfortable workshop environment and reducing the risk of hearing damage to workers.

Intelligent and flexible

Convenient process switching: With advanced CNC system, massive process parameters can be stored. Operators can quickly switch the molding parameters corresponding to different products with one click, and easily cope with small batch and diversified order production.

Strong adaptability: It can adapt to various new plastic raw materials and special molds, accurately adjust the process according to the melting characteristics and flow index of different plastics, meet the action requirements of complex structure molds, and expand the application boundaries of products.

Stable and durable

Low mechanical wear: The friction loss between electric components is much lower than that of hydraulic components, and the service life of key components is longer, which reduces the downtime and cost caused by frequent replacement, and reduces the overall maintenance frequency of equipment by about 30% – 40%.

Stable operation: It is not affected by common hydraulic system problems such as oil temperature changes and oil aging, and can maintain a stable working state for a long time to ensure the reliability of continuous production.

Application:

The application of all-electric injection molding machine is diverse and critical. In the field of electronics and electrical appliances, it is born for precision components, accurately creating tiny accessories for mobile phones and computers, which meet assembly standards. In the medical industry, it produces sterile syringes and infusion tube parts stably, and strictly adheres to the safety bottom line. During automobile production, it efficiently shapes interior and exterior accessories to help lightweight and quality upgrade. In terms of packaging, it shapes exquisite shells to put on eye-catching “coats” for goods and enhance added value. In the toy manufacturing industry, creativity can also be turned into colorful and safe toys, and novel shapes can be restored with high precision, giving children a happy childhood.

 

FAQ

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.