Flat-drawn fire hose production line

The flat-pull hose unit is a professional equipment for efficient production of hose. It integrates advanced technology, the production process is compact, the forming quality is good, and the pipe diameter and wall thickness are accurate. It is easy to operate, easy for workers to use, and can also adapt to a variety of raw materials. It is energy-saving and stable, and can quickly produce high-quality hose to meet the needs of irrigation, fire protection and other fields.


Category: Flat pull hose unit
Key words: flat water belt unit

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Product details:

serial number name Model and parameters place of origin Quantity (unit: unit)
1. Screw and barrel 90/33 Zhoushan 1
2. Main motor 55kw Rongcheng 1
3. Gearbox 250 hardened surface self-produced 1
4. Dryer 50kg Tianhong 1
5. die head self-produced 1
6. change the net Extended cylinder long effect self-produced 1
7. Vacuum sizing box 6m self-produced 1
8. crawler tractor Length 1.8m self-produced 1
9. coiler double station self-produced 1
10. frequency converter Riye
11. Low voltage electrical appliances Delixi
12. Temperature control meter Takasaki
13. Total installed power 80KW
14. Product specifications Φ63. Φ75. Φ90. Φ110mm. Φ125mm
15. Product wall thickness 0.6mm–2.0mm
16. Placement size (L * W * H): 28m * 2.5m * 2.5m

 

Product Features:

High Production Efficiency:

With a smooth and efficient production process, all components work in harmony, from raw material melt extrusion to hose flat drawing and winding, in one go, a large number of hoses can be produced in a short time, easily coping with the peak order of irrigation, fire protection and other industries during peak seasons.

Excellent Molding Quality:

With the help of high-precision molds and precise traction systems, the hose pipe diameter is uniform, the wall thickness is consistent, and the surface is smooth and flat, effectively reducing the hidden danger of water leakage in use, ensuring long-term stable water delivery, and the durability far exceeds that of hoses made by similar extensive processes.

Strong process flexibility:

It can be flexibly adapted to different plastic raw materials, such as commonly used PVC, PE, PP, etc. By fine-tuning the process parameters, it is possible to create water belts that meet various needs, such as cold-resistant, high-pressure-resistant and high-elasticity special performance water belts.

Easy and simple operation:

The human-machine interaction interface is designed to be user-friendly. The operator only needs simple training to be able to skillfully control key parameters, such as temperature, traction speed, and extrusion speed, reducing the dependence on professional technicians.

Significant energy saving effect:

The use of energy-saving heating devices and advanced power systems reduces unnecessary heat loss, reduces power consumption during equipment operation, and can save considerable electricity costs for enterprises after long-term operation.

Equipment stability is good:

the key mechanical structure has been carefully designed and strengthened, and the material is made of high-quality and durable metals. It has low vibration, low noise, and low failure rate during operation. It can maintain long-term uninterrupted production with only routine maintenance.

Application:

The flat pull hose unit has diverse applications. In agriculture, it’s a boon for irrigation. Tractors can effortlessly tow the flat hose across vast farmlands, precisely delivering water to crops. Its space-saving design enables quick deployment and retrieval, boosting overall irrigation efficiency. In firefighting, when fire trucks can’t get close to the blaze, firefighters use it to connect distant water sources, swiftly transporting water or foam to the fire site. For industrial material handling, it’s ideal for conveying granular or powdered substances. In sanitation, attached to cleaning vehicles, it helps cover large areas, sucking up dust and debris effectively.

FAQ

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.