Granulator crushing and cleaning production line

The granulator crushing and cleaning production line is a set of professional equipment that integrates plastic recycling and regeneration granulation. It first passes through the crusher to crush various types of waste plastic products into suitable fragments according to demand; then the fragments enter the cleaning stage, using water flow, friction and detergent to deeply remove impurities such as oil, mud and sand. After dehydration, the clean plastic fragments are transported to the granulator and converted into reusable plastic particles. The whole process is automated, efficient and energy-saving, laying a solid foundation for the plastic recycling industry.


Category: Granulator crushing and cleaning production line
Key words: Granulator crushing and cleaning production line

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Product details:

Serial number name picture Configuration power quantity
1 Granulator crushing and washing production line Length: 4000mm
Width: 700mm
Material: PVC
1.5kw 380v 50hz 1
800 type crushing and cleaning machine Main box plate thickness: 30mm
Auxiliary box plate thickness: 18mm
Main shaft diameter: 130mm
Number of blades: 10
Pulley diameter: 600 (heavy)
Number of bearings: 4
45kw 380v 50hz 1
3 330 type friction cleaning machine Feeder length: 3000mm
Working section: 330mm
Washing method: spiral plus washing wing
11kw 380v 50hz 2
4 Material lifting and slag washing tank Working length: 6 meters
Width: 1.2 meters
Height: 1.3 meters
Plate thickness: 4mm
Bench press screw: 273mm
Slag lifting screw: 220mm
Reducer: zlyj173
Bench press power: 5.5kw 380v 50hz
Slag lifting power: 2.2kw 380v 50hz
2
5 530 type scoop machine Working diameter: 530mm
Working length: 2400mm
Inner cylinder diameter: 273mm
Filter material: stainless steel
7.5kw 380v 50hz 2
6 550 type dehydrator Length: 2500mm
Diameter: 550mm
Dehydration method: spiral blade
Filter material: 201 stainless steel
22kw 380v 50hz 1
7 2 tons dryer Capacity: 2t
Heating power: 15kw
Screw power: 4kw
Material: stainless steel
1
8 Control cabinet Current and voltage display of each power unit
Start and shut down of each power unit,
Overload protection
One-button emergency stop
Chint components
1

Product features:

Efficient automation:

Integrate multiple processes such as crushing, cleaning, and dehydration to achieve full process automation control. Starting from the input of waste plastics, each link is smoothly connected in sequence, without frequent manual intervention, greatly improving production efficiency, reducing labor costs and operational errors.

Excellent cleaning effect:

Equipped with powerful cleaning equipment, such as friction washing machine and rinsing tank, through water flushing, mechanical friction and detergent assistance, it can deeply remove stubborn stains such as oil, sand, label stickers on the surface of waste plastics, so that the cleanliness of the material meets the standard and ensures the quality of subsequent granulation.

Strong crushing adaptability:

With crushers of different specifications, for large pieces of plastic, plastic bottles, plastic films and other waste plastics of different shapes, materials and thicknesses, the crushing tool and speed can be flexibly adjusted to crush them into uniform-sized fragments to meet the requirements of subsequent processing.

Environmental protection and energy saving:

The production line focuses on resource recycling and energy consumption control. The cleaning water is equipped with a circulation filtration system to reduce water waste; advanced energy-saving motors and optimized mechanical transmission reduce power consumption, which is in line with the concept of environmental protection production.

Stable and durable:

Key components are made of high-quality wear-resistant steel, such as the blades of the crusher and the inner tank of the cleaning machine, which can withstand long-term friction and corrosion. The overall structure of the equipment is stable, the operation is stable, the probability of failure is low, the maintenance cost is low, and it can operate stably for a long time.

Precise quality control:

After the cleaning and crushing process, screening and separation devices are often set up to accurately remove unwashed impurities and plastic fragments that do not meet the size, ensuring the consistency of the quality of the raw materials entering the granulator, so that the output plastic particles are uniform and pure.

Application:

The granulator crushing and cleaning production line has high application value. In the recycling of waste plastics, daily plastic bottles, films, and industrial scraps are first crushed into small pieces, and then deeply cleaned to remove dirt, so that the waste plastics are clean again. When recycling plastics, it makes the washed and crushed plastics into uniform particles, which meet the downstream production standards, improve the granulation efficiency, and reduce losses. From an environmental perspective, it reduces the amount of plastic waste landfilled and alleviates soil and groundwater pollution. At the same time, due to the low energy consumption of recycled granulation, it helps the plastics industry save energy and reduce emissions and promote resource recycling.

FAQ

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.