High-speed injection molding machine

The high-speed injection molding machine integrates high efficiency and precision. It uses the principle of screw plasticizing injection, the injection speed is extremely fast, and the molding cycle is short. With a precision control system, it can accurately control the parameters and ensure product accuracy. Energy saving and low noise, suitable for electronics, packaging and other industries, to help enterprises increase production, reduce costs and increase efficiency.


Category: High Speed Injection Molding Machine
Key words: high speed injection molding machine

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Product details:

Model KS170/IU560 KS220/IU900 KS260/IU1400
Injection part A B A B A B
Injection volume cm³ 276 350 453 560 713 848
Injection volume (PS) g 255 322 417 515 655 780
Screw diameter mm 40 45 45 50 55 60
Screw aspect ratio Ss 25:1 23:1 25:1 23:1 25:1 23:1
Air injection rate cm ^ 3/s 251 318 318 393 475 565
Injection pressure MPa 200 160 198 160 193 163
Maximum plasticizing capacity (PS) g/s 28 41 41 56 65 88
Maximum screw speed rpm 350 350 330
Injection speed mm/s 200 200 200
Injection stroke mm 220 285 300
clamping part
Junction force Kn 1700 2200 2800
Maximum die transfer stroke mm 430 500 550
Tie rod inner spacing mm 470*470 540*530 610*570
Maximum template distance mm 930 1050 1180
Die thickness mm 145-500 160-500 180-630
Ejection stroke mm 120 140 160
Maximum ejection thrust Kn 34 68 99
Electronic control part
System pressure Mpa 17.5 17.5 17.5
Servo motor power 35 26 26
Storage motor power (optional) Kw 25 (integrated direct drive) 25 (integrated direct drive) 25 (integrated direct drive)
Electric heating power Kw 17 13 17
Temperature control zone 4 4 4
Other
Fuel tank capacity L 350 450 600
Total weight t 5 6.8 9
External dimension m 4.8*1.7*1.9 5.5*1.8*2.0 6*1.8*2.2
Front dimension of moving template
Template side size

 

Product features:

1. Special high-speed enlarged oil circuit design, with a shooting speed of about 200mm/s. The equipment runs stably with low resistance and low noise, and is particularly suitable for multi-cavity molds and thin-walled products.
2. The mold opening and closing oil circuit is designed to match the fast production cycle. The mold opening and closing cycle is controlled to be about 3 seconds, and the mold opening position repeatability deviation is less than 1.5mm.
3. Standard high-speed machine computer and high-response solenoid valve, standard injection open loop configuration to ensure system response speed and accuracy. ZB400 and above models are standard with CNC back pressure valve.
4. The screw has a large aspect ratio and high speed design to maximize the plasticization efficiency, increase the injection rate, and maximize the shortening of the mold production cycle.
5. The barrel heating is standard with ceramic heating ring, and the screw plasticization design has high efficiency, high color mixing and high wear resistance.
6. Standard oil temperature detection display and manipulator, needle valve terminal block.

Application field

Packaging industry: used for the production of thin-walled plastic containers, such as disposable food boxes, beverage cups, cosmetic packaging bottles, etc., to meet the requirements of high-speed production and lightweight products.
Electronic and electrical industry: Manufacturing precision electronic components, such as mobile phone cases, computer buttons, connectors, etc., requires high dimensional accuracy and appearance quality of products.
Medical industry: the production of medical apparatus and supplies, such as syringes, infusion bottles, medical catheters, etc., need to ensure the quality and health safety of products.
Automotive industry: Manufacturing automotive interior parts, exterior trims, and functional components, such as dashboards, bumpers, lamp housings, etc., requires certain product strength and accuracy.

 

 

FAQ

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.