Pipe baler – Zbqy Plastic Machine

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Pipe packing machine

The pipe baler is specially designed for pipe binding. It has strong power, can output strong binding force, accurate positioning, and is suitable for a variety of pipe materials and specifications. It is easy to operate, efficient to operate, and also has comprehensive safety protection. Coupled with a durable and stable structure, it helps the pipe to complete the packaging quickly and safely.

Category: Pipe Baler
Key words: pipe baler

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Product list

Product details:

Item	Details
Product Name	Pipe Baler
Model Examples	PB-100, PB-200, PB-300, etc. (The numbers in the model usually relate to the baling capacity or size specifications, and the numbering rules vary among different manufacturers)
Applicable Pipe Types	All kinds of metal pipes, such as steel pipes and copper pipes; various plastic pipes, including PVC pipes and PPR pipes. The pipe diameter can range from small household pipes to large industrial pipes.
Baling Principle	Utilizing a hydraulic drive system, the hydraulic cylinders generate strong pressure to drive the steel or plastic strapping of the baling head to tighten, binding multiple pipes tightly together to form a stable bale.
Material	– Frame: Made of high-quality carbon steel, after welding and reinforcement, it has high strength and rigidity, capable of withstanding the huge pressure during the baling process. – Strapping: Common steel straps are highly strong and durable, suitable for heavy-duty pipes; plastic-steel straps are more environmentally friendly and lightweight, suitable for medium and light-duty pipes and baling scenarios with appearance requirements. – Key Components: Core components such as hydraulic cylinders and oil pumps are made of wear-resistant alloys and precision castings to ensure long-term stable operation.
Baling Size Range	Minimum bundling pipe diameter: 5 – 10 mm; Maximum bundling pipe diameter: 200 – 500 mm. The bale length is generally in the range of 500 mm – 5000 mm and can be adjusted flexibly as required.
Baling Speed	Depending on the pipe specifications and quantity, the normal baling speed is 2 – 8 bales per minute. The baling speed of simple and small pipe combinations is faster, while that of large and heavy-duty pipes is slower.
Baling Pressure	The baling pressure provided by the hydraulic system is between 5 – 30 tons, sufficient to meet the fastening requirements of pipes of different materials and diameters, and the pressure can be accurately adjusted as required.
Control Method	– Manual Control: Through the buttons and knobs on the operation panel, the baling process can be manually started and paused. It is intuitive and simple, convenient for emergency operation and debugging. – Automatic Control: Equipped with a PLC control system, multiple sets of baling parameters can be preset. After one-key start, the whole process of feeding, baling, and discharging can be completed automatically, improving efficiency and reducing manual intervention.
Safety Protection	– Safety Door: The equipment is equipped with a lockable safety door. When opened, the power is automatically cut off to prevent operators from accidentally touching the dangerous area. – Emergency Stop Button: An emergency stop button is installed in a conspicuous position. In case of an emergency, the equipment can be shut down immediately. – Overload Protection: The hydraulic system has an overload protection device. When the pressure rises abnormally, it will automatically relieve the pressure to protect the core components of the equipment.
Power Type	– Electric: Using a three-phase AC motor as the power source, it is powerful and stable, which is the mainstream choice. The motor power is generally

Product Features:

Powerful binding force:

Equipped with high-power drive motor and high-quality hydraulic system, it can generate strong binding force, easily tighten the packing belt, firmly fix the pipe, even large-diameter and heavy-duty pipes, can avoid loose and displaced during transportation and storage.

Precise positioning and binding:

Relying on high-precision sensors and intelligent control systems, accurately detect the position and size of the pipe, and the binding position is accurate, so that the packing belt is evenly distributed, ensuring the regularity and stability of the packaging.

High adaptability:

It can be compatible with different materials, such as PVC, PPR, steel pipes, etc., as well as various specifications of pipes, from thin-diameter home improvement line pipes to thick-diameter municipal drainage pipes, without frequent replacement of accessories, easy adjustment.

Efficient operation:

It has a fast strapping speed, reducing the time-consuming packaging process. Some models can complete multiple strapping per minute, which greatly improves the overall efficiency of pipe production and meets the needs of large-scale assembly line production.

Easy operation:

A user-friendly operation panel is designed, the parameter settings are intuitive, and the functions of one-button start-stop and fault prompt are complete. Workers can quickly get started without complicated training.

Comprehensive safety protection:

The fuselage is equipped with safety devices such as protective rails, emergency brake buttons, and light curtain sensors. Once personnel are close to the danger area, they can stop immediately, ensuring the safety of operators in all aspects. Durable and stable: The main structure is made of high-strength steel, and the key components are wear-resistant and corrosion-resistant. They can withstand frequent operation for a long time, reduce maintenance frequency, and operate stably. Long service life.

FAQ

A What are the special requirements for the production environment of your PVC pipe production line? For example, temperature, humidity, etc. Will my factory's environment be suitable?

Our PVC pipe production line can adapt to a wide range of environmental conditions. The recommended working temperature is 0 – 40°C, and it can operate normally with a relative humidity not exceeding 85%. If your factory has special environmental conditions, we can provide targeted protection solutions, such as installing temperature control equipment and moisture-proof treatment, to ensure the stable operation of the equipment.

B Are the components used in the equipment easy to purchase? If components need to be replaced later, how long does it take from placing an order to receiving the goods?

The core components of our equipment are designed in a standardized manner, and common accessories are well-stocked. For domestic customers, the goods can be delivered within 3 – 5 working days after the order is placed. For specially customized components, we will closely cooperate with suppliers to ensure delivery within 15 – 20 working days, minimizing the impact on your production.

C After purchasing your plastic machinery, can you provide guidance on relevant industry production processes?

Certainly! We not only provide equipment but also share our accumulated production process experience according to your product requirements. Our technical experts will formulate detailed production process plans combined with the characteristics of the equipment and provide on-site guidance and optimization during the equipment debugging stage to help you produce high-quality products.

D What is the degree of automation of your drip irrigation pipe production line? How much labor cost can be reduced?

Our drip irrigation pipe production line is equipped with a fully automatic control system, enabling a full – process automation from raw material feeding to finished product winding. Compared with traditional production lines, it can reduce labor input by 60%. For example, a production line with a daily output of 2 tons only requires 2 – 3 operators to complete the production, significantly reducing labor costs.

E If I purchase multiple different types of plastic machinery, are there any preferential policies?

Of course! For customers who make bulk purchases or purchase multiple product categories, we will provide tiered discount offers based on the specific purchase amount and equipment type. At the same time, we will also give away a certain number of vulnerable parts and extend the equipment warranty period, making your purchase more cost-effective.

F Is the noise level high when the equipment is running? Does it meet environmental protection standards?

We have fully considered noise control in the equipment design. Through optimizing the mechanical structure and installing sound insulation devices, the running noise is lower than the national industrial noise standard (≤85 decibels during the day and ≤75 decibels at night). The equipment’s energy consumption, exhaust emissions, and other indicators meet environmental protection requirements and have passed relevant inspection and certification, so you can use it with confidence.

G How long is the equipment warranty period? How are the maintenance costs calculated during the warranty period?

The overall warranty period for our plastic machinery is 1 year, and the warranty period for core components is 2 years. During the warranty period, all costs for repairs and component replacements due to equipment quality problems will be borne by us, and you do not need to pay any additional fees. After the warranty period expires, we will still provide preferential maintenance services and component prices.

H Can you provide financing plans for the equipment? If there is a temporary shortage of funds, what payment methods are available?

We cooperate with multiple financial institutions and can provide flexible financing plans for customers, such as installment payments and equipment leasing. You can choose the down payment ratio and repayment period according to your own financial situation to ease financial pressure and smoothly introduce the equipment for production.